Automatic 2 Nozzle Servo Tracking Motion Gear Pump Packaging Line for Shampoo, Sanitizer & Chemical Liquid Bottling Machine
The 2-Nozzle Servo Tracking Filling Machine fills bottles while they continue moving along the conveyor. Its two nozzles travel with the bottles during dispensing, then return for the next cycle. Servo-driven gear pumps handle compatible liquids, lotions and creams, while a 200 L hopper supplies product to the filling system. This configuration combines follow-up filling with screw capping for shampoo, sanitizer and suitable chemical-product packaging.
| Filling Principle | Gear Pump | Machine Frame Material | SUS304 Stainless Steel Frame |
| Machine Layout Type | Filling & Capping Monoblock | Conveyor System | Conveyor Optional (POM Slat Chain, SUS304 Chain, PVC/PU Flat Belt) |
| Container Type | Bottles & Jars | Motor Brand | Top-Tier Chinese Servo (Inovance / Equivalent) |
| Container Material | PET/HDPE/PP / Glass | Servo Drive Type | Servo-driven Filling Pump Motor / Servo-driven Conveyor Belt Motor |
| Product Viscosity | Low Viscosity (Water, Toner, Alcohol) / Medium Viscosity (Lotion, Shampoo, Oil) / High Viscosity (Cream, Paste, Mascara) | Servo Motor Brand | Inovance/XINJE/Leadshine |
| Filling Volume Range (ml) | 50-5000 | Photoelectric Brand | SICK |
| Filling Accuracy | ±0.5% | Pneumatic Components Brand | AirTAC |
| Filling Head/Heads | 2 | Cylinder Brand | Airtac |
| Filling Nozzle Movement | Follow-up Type | Voltage | Configurable to local grid (110V–480V, 50/60Hz, Single or 3-Phase) |
| Nozzle Type | Pneumatic Shut-off Nozzles (Anti-Drip) | Total Power (kW) | 7.5 |
| Drip Prevention | Pneumatic Anti-Drip Mechanism Included | Air Pressure | 0.4–0.8 MPa |
| Production Speed (Bottles Per Minute) | 2000ml(45 -50 ) | Drive Type | Electro-Pneumatic Combined |
| Bottle / Container Diameter (mm) | 30-140 | Installation Type | Mobile (Caster-Mounted) |
| Bottle / Container Height (mm) | 100-400 | Automation Level | Fully Automatic |
| With Hopper | Yes | Electrical Components | Top-tier Chinese Brand: DELIXI / CHINT / People Electric / TENGEN |
| Hopper Volume (L) | 200 | Control System | PLC + HMI Touch Screen Control |
| Bottle Handling Method | Manual | PLC System | INOVANCE/Xinje or equivalent brand |
| With Machine Cover | Yes | HMI / Touch Screen | Kinco/MCGS/INOVANCE/Xinje/Flexem or equivalent brand |
| Capping Type | Screw Capping / Continuous Thread | Machine Dimensions(L*W*H)mm | 4400*1000*1800 |
| Material Contact Parts | SUS316L Stainless Steel (Pharmaceutical Grade) | Machine Weight (kg) | 500 |
Product Video
Product Overview
This packaging line uses moving filling heads to dispense product into bottles without stopping them at the filling position. The nozzles synchronize with bottle travel, complete the fill and return to begin the next cycle.
For detergent and household-cleaning production, the arrangement brings gear-pump dispensing and screw capping into a coordinated packaging workflow. Compatible shampoo, lotion and cream formulations can also be processed with a setup matched to their flow behavior.
The filling range is 50–5000 mL. At a 2000 mL fill, the two-head system delivers a combined rated output of 45–50 bottles per minute. Other quantities and products require their own operating settings.
A 200 L hopper provides storage and feed to the filling system. It serves as a product buffer between preparation and packaging. Product mixing, heating and cooling remain separate processing duties.
Bottles and caps can be presented manually, or additional feeding equipment can be incorporated for automatic handling. PLC and HMI controls coordinate the supplied functions, with the final feeding and transfer arrangement selected around the factory layout and packaging components.
Machine Configuration
Two servo-driven gear-pump filling circuits feed pneumatic shut-off nozzles mounted on the tracking assembly. During filling, the nozzles move with the bottles and return after dispensing. The conveyor and tracking motion are coordinated with the filling cycle.
The 200 L hopper holds product and supplies the pumps. SUS316L stainless steel wetted components form part of the product pathway, supported by a SUS304 stainless steel frame and machine cover.
A screw-capping section handles compatible continuous-thread closures. Bottle and cap feeding can remain operator-assisted or be connected to additional automation equipment.
PLC and HMI controls manage the operating sequence. SICK photoelectric components and AirTAC pneumatic components support the supplied functions. Servo motors, PLC, HMI and electrical components are selected from the available project configurations. Conveyor construction and connected handling equipment follow the bottle and layout requirements.
Key Features
- Follow-up nozzles dispense while bottles continue moving through the filling section.
- Two filling heads travel with the bottles before returning for the next cycle.
- Servo-driven gear pumps support adjustable filling quantities across compatible formulations.
- Pneumatic shut-off nozzles control the end of dispensing.
- A 200 L hopper buffers product supply to the filling system.
- Screw capping coordinates closure application with the bottle-packaging workflow.
- PLC and HMI controls bring the supplied operating settings together.
- Additional feeding equipment extends operator-assisted loading toward automatic handling.
Applications
- Cosmetic Cream & Lotion, and Skin Care
- Detergents, Liquid Washing & Household Cleaning
- Hair Care, Personal Care & Body Wash
Recommended Machines
Working Principle
Prepared product enters the 200 L hopper, which supplies the gear-pump filling circuits. Operators set the target quantity and prepare the bottle and screw-cap format before starting production.
Bottles travel along the conveyor toward the filling section. The tracking assembly synchronizes the two nozzles with the moving bottles so that dispensing takes place during forward travel.
The servo-driven gear pumps deliver product through the filling nozzles. The filling settings are established for the actual formulation and quantity, with the product supply maintained within the required operating conditions.
At the end of the fill, the pneumatic shut-off nozzles close to control trailing product. The nozzles return to their starting position while the filled bottles continue onward.
Compatible threaded caps are applied through the screw-capping section. Bottle and cap presentation follow the selected handling arrangement: operator-assisted loading or additional feeding equipment connected to the line.
The PLC coordinates the supplied motion and process sequence through the HMI settings. Changes in bottle spacing, quantity or formulation require the corresponding setup adjustments.
Finished bottles proceed to collection or downstream packaging. The operating sequence is checked with representative product, bottles and caps before routine production, including both filling heads and the completed closure.
Optional Upgrades & Configurations
Custom Requirements
Corrosive-Resistant Construction for Strong Acids & Alkalis
Explosion-Proof Filling Systems for Flammable & Hazardous Environments
Custom Machine Layouts & Space-Saving Footprint Constraints
Extended & Custom-Length Long-Distance Conveyor Systems
Designated electrical component brands (Siemens PLC, Festo Pneumatics, etc.)
Irregular Bottle Shapes & Custom Packaging Solutions
Suitable Products
| Warranty | 24 Months | Payment Terms | 40% T/T Deposit, 60% Balance Before Shipment (Alibaba Trade Assurance Available) |
| Lead Time | 15–20 Working Days | Packaging | Standard Export Fumigation-Free Wooden Case |
After-Sales & Technical Support
🔧 Common Problems
Possible operating symptoms include variation in filled quantity, differences between the two nozzles, intermittent product flow or visible air in the product tubing. Bottles may appear out of position during filling, move unevenly along the conveyor or show product residue around the opening. The tracking assembly may return irregularly or fail to remain aligned with the bottle throughout dispensing. Operators may also observe liquid trailing after nozzle closure, unstable product supply from the hopper or repeated operating messages on the HMI. Closure-related symptoms include tilted caps, incomplete thread engagement, inconsistent finished cap position or visible marks on the package. During product changeover, residue or fragrance may remain in accessible parts of the liquid pathway. These observations should be recorded against the formulation, quantity, bottle format, operating speed and affected station.
🛠 Troubleshooting
Problem: The nozzle does not remain aligned with the moving bottle. Possible Cause: Bottle spacing, conveyor conditions or the tracking setup differs from the approved arrangement. Recommended Solution: Stop the line and review the format setup before adjusting motion settings.Problem: Filled quantity varies during the run. Possible Cause: Product supply, entrained air or dosing conditions have changed. Recommended Solution: Check the hopper supply and compare measured fills from both heads.Problem: One nozzle delivers a different quantity. Possible Cause: Circuit settings, deposits or component condition differ. Recommended Solution: Evaluate each filling circuit separately before replacing parts.Problem: Product trails after dispensing. Possible Cause: Residue, seal wear or pneumatic shut-off operation affects closure. Recommended Solution: Isolate the equipment before inspecting and cleaning the nozzle assembly.Problem: Bottles move unevenly through the filling section. Possible Cause: Bottle guidance, conveyor condition or an obstruction affects travel. Recommended Solution: Stop the line and inspect the handling arrangement through the approved procedure.Problem: Caps finish tilted or do not engage correctly. Possible Cause: Cap presentation, bottle positioning or tooling setup is unsuitable. Recommended Solution: Compare actual packaging components with the approved capping setup.Problem: The line repeatedly pauses. Possible Cause: A required detection condition or operating permission is absent. Recommended Solution: Read the HMI message and correct the identified condition without bypassing protections.
🧼 Cleaning Method
1. Stop production through the approved shutdown sequence. 2. Remove bottles and caps from the designated working positions. 3. Recover residual product through the approved discharge arrangement. 4. Isolate electrical and pneumatic energy before manual access. 5. Release retained pressure through the designated procedure. 6. Disconnect the product supply where removal is required. 7. Drain the hopper through its approved emptying method. 8. Remove designated detachable nozzle and connection components. 9. Pre-rinse the product-contact pathway with a formulation-compatible medium. 10. Apply the approved cleaning method to the hopper. 11. Clean both filling circuits through their designated routes. 12. Service the gear-pump wetted assemblies according to their cleaning instructions. 13. Clean detachable nozzle components using the permitted method. 14. Rinse until the specified cleaning-agent acceptance criteria are satisfied. 15. Inspect accessible components for retained residue. 16. Clean bottle-guidance and capping-contact surfaces through the approved method. 17. Reassemble removed components according to the connection instructions. 18. Perform the required post-cleaning checks before product release.
📋 Maintenance
1. Establish the service schedule from the installed component documentation. 2. Isolate electrical and pneumatic energy before accessing service assemblies. 3. Release retained pressure through the approved procedure. 4. Inspect the hopper and product connections for leakage. 5. Examine product tubing for deterioration or chemical attack. 6. Inspect gear-pump wetted components during approved service access. 7. Check pneumatic shut-off nozzle seals for wear or deposits. 8. Inspect tracking-assembly attachments according to the motion-system instructions. 9. Service installed tracking guides and drive components according to their documentation. 10. Examine conveyor guides and accessible attachments for looseness or damage. 11. Inspect capping-contact components for wear and contamination. 12. Clean SICK photoelectric sensing surfaces using the permitted method. 13. Inspect AirTAC pneumatic tubing and fittings for visible deterioration. 14. Service installed cylinders according to their identified component instructions. 15. Arrange qualified inspection of electrical terminals and protective devices. 16. Test supplied stop functions through the approved functional method. 17. Check machine-cover attachments and access provisions. 18. Inspect caster restraints before returning the line to operation. 19. Record findings against the affected circuit or station.
⚙️ Installation
1. Review the approved line layout and bottle-format drawings. 2. Verify the delivery route against the final transport envelope. 3. Obtain approval of the floor for the complete operating loads. 4. Inspect delivered assemblies for visible transport damage. 5. Position the equipment using the designated handling method. 6. Secure the machine in its approved operating position. 7. Assemble the selected conveyor arrangement according to the installation drawings. 8. Install additional feeding equipment where included in the order. 9. Arrange electrical connection by qualified personnel using the final wiring schedule. 10. Verify protective earthing before electrical commissioning. 11. Connect the regulated compressed-air supply according to the pneumatic schedule. 12. Connect the product supply to the hopper through the approved route. 13. Perform the specified pre-use cleaning procedure. 14. Set the bottle guides for the approved container format. 15. Prepare the capping tooling for the selected closure. 16. Verify the supplied detection and stop functions. 17. Commission conveyor and nozzle-tracking movement through the approved sequence. 18. Set the target filling quantity through the control interface. 19. Evaluate both filling circuits with representative product. 20. Check the completed screw-cap application. 21. Document the approved operating setup before routine production.
🔩 Spare Parts
Why Choose This Machine
- Filling during bottle travel: The tracking arrangement keeps dispensing synchronized with forward movement, making it a distinct alternative to layouts that hold bottles stationary for filling.
- A defined large-bottle duty: The combined rated output of 45–50 bottles per minute at 2000 mL provides a specific operating reference for evaluating the packaging requirement.
- Product flexibility: Gear-pump dispensing can be configured for compatible liquids, lotions and creams, allowing the equipment review to cover more than one product consistency.
- Buffered product supply: The 200 L hopper separates short-term replenishment from the dispensing cycle, provided the upstream supply keeps pace with production.
- Coordinated package completion: Screw capping forms part of the workflow, reducing the need to treat filling and threaded-cap application as unrelated tasks.
- Adaptable feeding arrangements: Manual presentation and additional automated feeding equipment provide different ways to match the line to available staffing and factory space.
Frequently Asked Questions
Installation Requirements
Assess floor loading for the operating arrangement, including product held in the 200 L hopper and any connected equipment. Secure the caster-mounted assembly in its approved operating position.
Prepare the electrical connection for the ordered voltage, frequency and phase configuration. The machine power is listed at 7.5 kW. Include additional feeding and downstream equipment in the final load assessment where supplied.
Provide regulated compressed air within the specified 0.4–0.8 MPa range. Size the air service from the final consumption and treatment requirements rather than pressure alone.
Position the product supply so the hopper can be replenished safely and consistently. Provide access to drain, disconnect and clean the product pathway through the approved method.
Coordinate conveyor layout with the bottle format and the tracking travel envelope. Keep operator access outside moving assemblies during operation.
For alcohol-containing sanitizer or other flammable formulations, assess the selected equipment configuration and installation environment against the intended duty before operation.
Related Articles
Technical Buyer's Handbook & Deep Insight
Ready to Get a Quote?
Contact our team directly for pricing, customization options, and delivery timelines.
💬 WhatsApp Us NowGet Your Download Link
Please fill in your details and we'll send the download link to your email.








