Automatic liquid filling machines for cosmetic, pharmaceutical, food, and chemical production lines.

Automatic 2 Nozzle Servo Tracking Motion Gear Pump Packaging Line for Shampoo, Sanitizer & Chemical Liquid Bottling Machine

Filling Machines Complete Production Lines Cosmetic Cream & Lotion, and Skin Care Detergents, Liquid Washing & Household Cleaning Hair Care, Personal Care & Body Wash
Factory Direct Customizable OEM / ODM Available Video Inspection Available Lifetime Technical Support
CE Certified GMP Design FDA Contact Parts

The 2-Nozzle Servo Tracking Filling Machine fills bottles while they continue moving along the conveyor. Its two nozzles travel with the bottles during dispensing, then return for the next cycle. Servo-driven gear pumps handle compatible liquids, lotions and creams, while a 200 L hopper supplies product to the filling system. This configuration combines follow-up filling with screw capping for shampoo, sanitizer and suitable chemical-product packaging.

Filling PrincipleGear PumpMachine Frame MaterialSUS304 Stainless Steel Frame
Machine Layout TypeFilling & Capping MonoblockConveyor SystemConveyor Optional (POM Slat Chain, SUS304 Chain, PVC/PU Flat Belt)
Container TypeBottles & JarsMotor BrandTop-Tier Chinese Servo (Inovance / Equivalent)
Container MaterialPET/HDPE/PP / GlassServo Drive TypeServo-driven Filling Pump Motor / Servo-driven Conveyor Belt Motor
Product ViscosityLow Viscosity (Water, Toner, Alcohol) / Medium Viscosity (Lotion, Shampoo, Oil) / High Viscosity (Cream, Paste, Mascara)Servo Motor BrandInovance/XINJE/Leadshine
Filling Volume Range (ml)50-5000Photoelectric BrandSICK
Filling Accuracy±0.5%Pneumatic Components BrandAirTAC
Filling Head/Heads2Cylinder BrandAirtac
Filling Nozzle MovementFollow-up TypeVoltageConfigurable to local grid (110V–480V, 50/60Hz, Single or 3-Phase)
Nozzle TypePneumatic Shut-off Nozzles (Anti-Drip)Total Power (kW)7.5
Drip PreventionPneumatic Anti-Drip Mechanism IncludedAir Pressure0.4–0.8 MPa
Production Speed (Bottles Per Minute)2000ml(45 -50 )Drive TypeElectro-Pneumatic Combined
Bottle / Container Diameter (mm)30-140Installation TypeMobile (Caster-Mounted)
Bottle / Container Height (mm)100-400Automation LevelFully Automatic
With HopperYesElectrical ComponentsTop-tier Chinese Brand: DELIXI / CHINT / People Electric / TENGEN
Hopper Volume (L)200Control SystemPLC + HMI Touch Screen Control
Bottle Handling MethodManualPLC SystemINOVANCE/Xinje or equivalent brand
With Machine CoverYesHMI / Touch ScreenKinco/MCGS/INOVANCE/Xinje/Flexem or equivalent brand
Capping TypeScrew Capping / Continuous ThreadMachine Dimensions(L*W*H)mm4400*1000*1800
Material Contact PartsSUS316L Stainless Steel (Pharmaceutical Grade)Machine Weight (kg)500

Product Video


Product Overview

This packaging line uses moving filling heads to dispense product into bottles without stopping them at the filling position. The nozzles synchronize with bottle travel, complete the fill and return to begin the next cycle.

For detergent and household-cleaning production, the arrangement brings gear-pump dispensing and screw capping into a coordinated packaging workflow. Compatible shampoo, lotion and cream formulations can also be processed with a setup matched to their flow behavior.

The filling range is 50–5000 mL. At a 2000 mL fill, the two-head system delivers a combined rated output of 45–50 bottles per minute. Other quantities and products require their own operating settings.

A 200 L hopper provides storage and feed to the filling system. It serves as a product buffer between preparation and packaging. Product mixing, heating and cooling remain separate processing duties.

Bottles and caps can be presented manually, or additional feeding equipment can be incorporated for automatic handling. PLC and HMI controls coordinate the supplied functions, with the final feeding and transfer arrangement selected around the factory layout and packaging components.

 


Machine Configuration

Two servo-driven gear-pump filling circuits feed pneumatic shut-off nozzles mounted on the tracking assembly. During filling, the nozzles move with the bottles and return after dispensing. The conveyor and tracking motion are coordinated with the filling cycle.

The 200 L hopper holds product and supplies the pumps. SUS316L stainless steel wetted components form part of the product pathway, supported by a SUS304 stainless steel frame and machine cover.

A screw-capping section handles compatible continuous-thread closures. Bottle and cap feeding can remain operator-assisted or be connected to additional automation equipment.

PLC and HMI controls manage the operating sequence. SICK photoelectric components and AirTAC pneumatic components support the supplied functions. Servo motors, PLC, HMI and electrical components are selected from the available project configurations. Conveyor construction and connected handling equipment follow the bottle and layout requirements.


Key Features

  • Follow-up nozzles dispense while bottles continue moving through the filling section.
  • Two filling heads travel with the bottles before returning for the next cycle.
  • Servo-driven gear pumps support adjustable filling quantities across compatible formulations.
  • Pneumatic shut-off nozzles control the end of dispensing.
  • A 200 L hopper buffers product supply to the filling system.
  • Screw capping coordinates closure application with the bottle-packaging workflow.
  • PLC and HMI controls bring the supplied operating settings together.
  • Additional feeding equipment extends operator-assisted loading toward automatic handling.

Applications

  • Cosmetic Cream & Lotion, and Skin Care
  • Detergents, Liquid Washing & Household Cleaning
  • Hair Care, Personal Care & Body Wash


Working Principle

Prepared product enters the 200 L hopper, which supplies the gear-pump filling circuits. Operators set the target quantity and prepare the bottle and screw-cap format before starting production.

Bottles travel along the conveyor toward the filling section. The tracking assembly synchronizes the two nozzles with the moving bottles so that dispensing takes place during forward travel.

The servo-driven gear pumps deliver product through the filling nozzles. The filling settings are established for the actual formulation and quantity, with the product supply maintained within the required operating conditions.

At the end of the fill, the pneumatic shut-off nozzles close to control trailing product. The nozzles return to their starting position while the filled bottles continue onward.

Compatible threaded caps are applied through the screw-capping section. Bottle and cap presentation follow the selected handling arrangement: operator-assisted loading or additional feeding equipment connected to the line.

The PLC coordinates the supplied motion and process sequence through the HMI settings. Changes in bottle spacing, quantity or formulation require the corresponding setup adjustments.

Finished bottles proceed to collection or downstream packaging. The operating sequence is checked with representative product, bottles and caps before routine production, including both filling heads and the completed closure.


Optional Upgrades & Configurations

Servo-Driven Control System
Diving Nozzles (Bottom-Up Filling)
Jacketed Hopper with Heating & Mixing
CIP System Integration
Nitrogen Purging System
Checkweigher Dynamic Feedback
Filling Channel Heating
Full Insulation
Agitation System
Capping
Air Bottle Rinsing
Crimping
Inner Plug Pressing
Cap Feeding
Bottle Unscrambling
Vacuum Defoaming
Dual/Quad Lanes

Custom Requirements

Please let us know if your project involves any of the following custom requirements:
Corrosive-Resistant Construction for Strong Acids & Alkalis
Explosion-Proof Filling Systems for Flammable & Hazardous Environments
Custom Machine Layouts & Space-Saving Footprint Constraints
Extended & Custom-Length Long-Distance Conveyor Systems
Designated electrical component brands (Siemens PLC, Festo Pneumatics, etc.)
Irregular Bottle Shapes & Custom Packaging Solutions

Suitable Products

Water-like Liquids (Water/Beverage/Alcohol/Toner)
Medium Viscosity Liquids (Shampoo/Detergent/Lotion)
Syrups & Oils (Syrup/Cooking Oil/Lubricants)
Cream & Pastes (Face Cream/Hair Mask/Cosmetic Paste)
High-Viscosity Gels (Gel/Ointment)
Universal/Multi-Product (All Viscosities)

Warranty24 MonthsPayment Terms40% T/T Deposit, 60% Balance Before Shipment (Alibaba Trade Assurance Available)
Lead Time15–20 Working DaysPackagingStandard Export Fumigation-Free Wooden Case

After-Sales & Technical Support

🔧 Common Problems

Possible operating symptoms include variation in filled quantity, differences between the two nozzles, intermittent product flow or visible air in the product tubing. Bottles may appear out of position during filling, move unevenly along the conveyor or show product residue around the opening. The tracking assembly may return irregularly or fail to remain aligned with the bottle throughout dispensing. Operators may also observe liquid trailing after nozzle closure, unstable product supply from the hopper or repeated operating messages on the HMI. Closure-related symptoms include tilted caps, incomplete thread engagement, inconsistent finished cap position or visible marks on the package. During product changeover, residue or fragrance may remain in accessible parts of the liquid pathway. These observations should be recorded against the formulation, quantity, bottle format, operating speed and affected station.

🛠 Troubleshooting

Problem: The nozzle does not remain aligned with the moving bottle. Possible Cause: Bottle spacing, conveyor conditions or the tracking setup differs from the approved arrangement. Recommended Solution: Stop the line and review the format setup before adjusting motion settings.Problem: Filled quantity varies during the run. Possible Cause: Product supply, entrained air or dosing conditions have changed. Recommended Solution: Check the hopper supply and compare measured fills from both heads.Problem: One nozzle delivers a different quantity. Possible Cause: Circuit settings, deposits or component condition differ. Recommended Solution: Evaluate each filling circuit separately before replacing parts.Problem: Product trails after dispensing. Possible Cause: Residue, seal wear or pneumatic shut-off operation affects closure. Recommended Solution: Isolate the equipment before inspecting and cleaning the nozzle assembly.Problem: Bottles move unevenly through the filling section. Possible Cause: Bottle guidance, conveyor condition or an obstruction affects travel. Recommended Solution: Stop the line and inspect the handling arrangement through the approved procedure.Problem: Caps finish tilted or do not engage correctly. Possible Cause: Cap presentation, bottle positioning or tooling setup is unsuitable. Recommended Solution: Compare actual packaging components with the approved capping setup.Problem: The line repeatedly pauses. Possible Cause: A required detection condition or operating permission is absent. Recommended Solution: Read the HMI message and correct the identified condition without bypassing protections.

🧼 Cleaning Method

1. Stop production through the approved shutdown sequence. 2. Remove bottles and caps from the designated working positions. 3. Recover residual product through the approved discharge arrangement. 4. Isolate electrical and pneumatic energy before manual access. 5. Release retained pressure through the designated procedure. 6. Disconnect the product supply where removal is required. 7. Drain the hopper through its approved emptying method. 8. Remove designated detachable nozzle and connection components. 9. Pre-rinse the product-contact pathway with a formulation-compatible medium. 10. Apply the approved cleaning method to the hopper. 11. Clean both filling circuits through their designated routes. 12. Service the gear-pump wetted assemblies according to their cleaning instructions. 13. Clean detachable nozzle components using the permitted method. 14. Rinse until the specified cleaning-agent acceptance criteria are satisfied. 15. Inspect accessible components for retained residue. 16. Clean bottle-guidance and capping-contact surfaces through the approved method. 17. Reassemble removed components according to the connection instructions. 18. Perform the required post-cleaning checks before product release.

📋 Maintenance

1. Establish the service schedule from the installed component documentation. 2. Isolate electrical and pneumatic energy before accessing service assemblies. 3. Release retained pressure through the approved procedure. 4. Inspect the hopper and product connections for leakage. 5. Examine product tubing for deterioration or chemical attack. 6. Inspect gear-pump wetted components during approved service access. 7. Check pneumatic shut-off nozzle seals for wear or deposits. 8. Inspect tracking-assembly attachments according to the motion-system instructions. 9. Service installed tracking guides and drive components according to their documentation. 10. Examine conveyor guides and accessible attachments for looseness or damage. 11. Inspect capping-contact components for wear and contamination. 12. Clean SICK photoelectric sensing surfaces using the permitted method. 13. Inspect AirTAC pneumatic tubing and fittings for visible deterioration. 14. Service installed cylinders according to their identified component instructions. 15. Arrange qualified inspection of electrical terminals and protective devices. 16. Test supplied stop functions through the approved functional method. 17. Check machine-cover attachments and access provisions. 18. Inspect caster restraints before returning the line to operation. 19. Record findings against the affected circuit or station.

⚙️ Installation

1. Review the approved line layout and bottle-format drawings. 2. Verify the delivery route against the final transport envelope. 3. Obtain approval of the floor for the complete operating loads. 4. Inspect delivered assemblies for visible transport damage. 5. Position the equipment using the designated handling method. 6. Secure the machine in its approved operating position. 7. Assemble the selected conveyor arrangement according to the installation drawings. 8. Install additional feeding equipment where included in the order. 9. Arrange electrical connection by qualified personnel using the final wiring schedule. 10. Verify protective earthing before electrical commissioning. 11. Connect the regulated compressed-air supply according to the pneumatic schedule. 12. Connect the product supply to the hopper through the approved route. 13. Perform the specified pre-use cleaning procedure. 14. Set the bottle guides for the approved container format. 15. Prepare the capping tooling for the selected closure. 16. Verify the supplied detection and stop functions. 17. Commission conveyor and nozzle-tracking movement through the approved sequence. 18. Set the target filling quantity through the control interface. 19. Evaluate both filling circuits with representative product. 20. Check the completed screw-cap application. 21. Document the approved operating setup before routine production.

🔩 Spare Parts

Gear Pump Wetted Gear Set — Match the Installed Pump
Gear Pump Cover Seal Kit
Product-Contact Tubing Set
Liquid Connection Gasket and O-ring Set
Pneumatic Shut-off Nozzle Seal Kit
Replacement Filling Nozzle Assembly
Tracking Guide Service Parts — Match the Installed Assembly
Capping Contact Insert Set — Match the Installed Tooling
AirTAC Cylinder Service Seal Kit — Match the Installed Cylinder
Pneumatic Air Tubing and Connector Set
SICK Photoelectric Sensor — Match the Installed Model
Conveyor Wear Components — Match the Selected Conveyor

Why Choose This Machine

  • Filling during bottle travel: The tracking arrangement keeps dispensing synchronized with forward movement, making it a distinct alternative to layouts that hold bottles stationary for filling.
  • A defined large-bottle duty: The combined rated output of 45–50 bottles per minute at 2000 mL provides a specific operating reference for evaluating the packaging requirement.
  • Product flexibility: Gear-pump dispensing can be configured for compatible liquids, lotions and creams, allowing the equipment review to cover more than one product consistency.
  • Buffered product supply: The 200 L hopper separates short-term replenishment from the dispensing cycle, provided the upstream supply keeps pace with production.
  • Coordinated package completion: Screw capping forms part of the workflow, reducing the need to treat filling and threaded-cap application as unrelated tasks.
  • Adaptable feeding arrangements: Manual presentation and additional automated feeding equipment provide different ways to match the line to available staffing and factory space.

Frequently Asked Questions

The two nozzles move forward with bottles that continue traveling along the conveyor. Product is dispensed during this synchronized movement. Once the fill is complete, the nozzles return to prepare for the next cycle.
The combined rated output is 45–50 bottles per minute for the two-head system at 2000 mL. It is a total line figure, not the output of each nozzle. Product behavior, bottle handling and closure conditions form part of the operating duty.
Yes. Compatible liquids, lotions and creams can be processed using the gear-pump filling arrangement. The formulation’s actual flow behavior, temperature and material compatibility determine the appropriate setup. Different products may require different filling settings.

Installation Requirements

Plan the installation from the final layout drawing. The listed machine dimensions are 4400 × 1000 × 1800 mm, with a machine weight of 500 kg. Allow additional working space for product replenishment, bottle loading, cap presentation, cleaning and maintenance.

Assess floor loading for the operating arrangement, including product held in the 200 L hopper and any connected equipment. Secure the caster-mounted assembly in its approved operating position.

Prepare the electrical connection for the ordered voltage, frequency and phase configuration. The machine power is listed at 7.5 kW. Include additional feeding and downstream equipment in the final load assessment where supplied.

Provide regulated compressed air within the specified 0.4–0.8 MPa range. Size the air service from the final consumption and treatment requirements rather than pressure alone.

Position the product supply so the hopper can be replenished safely and consistently. Provide access to drain, disconnect and clean the product pathway through the approved method.

Coordinate conveyor layout with the bottle format and the tracking travel envelope. Keep operator access outside moving assemblies during operation.

For alcohol-containing sanitizer or other flammable formulations, assess the selected equipment configuration and installation environment against the intended duty before operation.


Technical Buyer's Handbook & Deep Insight

Where the 2-Nozzle Servo Tracking Filling Machine Fits

This model suits bottle-packaging tasks that benefit from dispensing during continuous bottle travel. Its main distinguishing features are two tracking nozzles, servo-driven gear-pump filling, a 50–5000 mL range and a 200 L product-feed hopper.

The rated combined output of 45–50 bottles per minute at 2000 mL gives the machine a specific large-fill operating reference. Selection should still consider the complete product and package rather than speed alone.

Compatible shampoo, sanitizer, lotion, cream and chemical-liquid formulations can be evaluated with the appropriate filling and handling setup.

Evaluate Tracking Motion Against the Bottle Format

The filling nozzles travel with the bottles during dispensing, then return for the next cycle. Bottle spacing, forward speed and filling duration must work together within the available tracking movement.

Review the actual bottle body, opening and stability. A tall bottle, a wide container and a lightweight package may need different guiding arrangements even when their nominal fill quantities are similar.

The specified format range covers container diameters of 30–140 mm and heights of 100–400 mm. These dimensions should be assessed together with the complete shape and required screw-cap arrangement.

When several formats are planned, identify the parts and adjustments needed for each. A quantity change alone does not establish that the bottle-handling setup remains suitable.

Plan Product Supply for the 2000 mL Duty

At the rated 2000 mL operating point, replenishment is an important part of the packaging task. The 200 L hopper provides a buffer, but the upstream supply must support the production schedule.

Review how product enters the hopper, who manages replenishment and what happens during a source-vessel change. These tasks can affect sustained output even when the filling cycle runs consistently.

A liquid soap and shampoo preparation system is one upstream equipment direction to assess where the formulation requires that processing arrangement.

The pump selection guide for process manufacturing provides related transfer considerations. Product preparation and transfer remain separate from the hopper’s storage-and-feed function.

Match Liquids, Lotions and Creams to the Filling Setup

The gear-pump system can handle compatible products across different consistencies. The useful selection question is how the actual formulation behaves during feeding, dispensing and nozzle cut-off.

Describe temperature, entrained air, settling behavior and any relevant sensitivity to handling. A product that changes condition during holding may need a defined upstream method to remain suitable for filling.

The hopper does not heat or mix the material. Formulations needing those functions require separate preparation or supply equipment.

The guide to time-based and volume-based filling gives broader quantity-control context. Acceptance for this machine should use the actual gear-pump setup and formulation.

Compare with a Six-Head Gear-Pump Filler

The six-head automatic gear-pump filler provides another equipment direction for compatible cosmetic products. The number of filling heads is only one part of the comparison.

Selection pointThis tracking lineSix-head gear-pump alternative
Distinctive arrangementTwo nozzles follow moving bottles during fillingReview its supplied filling and handling layout
Product supply200 L storage-and-feed hopperReview the selected feed arrangement
Closure scopeScrew capping within the packaging workflowConfirm the required downstream closure equipment
Production assessmentRated total of 45–50 bottles/min at 2000 mLEvaluate using the same product and package duty

Compare both configurations against the intended formulation, quantity and bottle. More filling heads should not be treated as proof of higher useful output for a particular application.

Choose the Right Scale of Equipment Integration

For an operator-assisted task centered on dispensing, a semi-automatic vertical gear-pump filler offers a different level of integration.

This tracking line brings coordinated bottle movement and screw capping into the production arrangement. Its additional scope should match a real need for connected handling rather than be selected solely for a larger specification.

Define which tasks remain manual and which additional feeding equipment will be supplied. Bottle presentation, cap placement and downstream collection each influence staffing and layout.

Keep Tracking Performance and Filling Accuracy Separate

Successful nozzle tracking keeps the dispensing outlet aligned with the moving bottle. Filling accuracy concerns the delivered quantity. Both need to perform correctly, but they require different observations.

Use representative bottles to assess positioning throughout the filling movement. Separately measure quantities from both heads under the agreed operating conditions.

The filling accuracy testing guide provides supporting measurement context for the ±0.5% specification.

Include nozzle cut-off and the condition of the bottle opening in the assessment. A satisfactory quantity result does not establish clean dispensing or correct cap application.

Review Screw Capping with the Actual Package

The capping section is intended for compatible continuous-thread closures. Provide the bottle and cap together when defining the required tooling and operating result.

Assess cap presentation, thread engagement and the finished package condition. A different cap material or bottle neck may require a revised setup even where the package looks similar.

If caps are placed manually, include that task in the operator cycle. If automatic feeding is required, select it around the actual closure rather than treating all screw caps as equivalent.

Include Cleaning and Format Conversion in the Schedule

The hopper, two filling circuits, pumps, nozzles and connections form the product pathway. Access to each matters when changing between chemical liquids, fragrance-containing products or cosmetic formulations.

The guide to cleaning dead corners in process equipment provides related review considerations. The permitted cleaning method follows the actual component instructions.

Format conversion also includes mechanical adjustments to bottle guidance and capping parts. Record the approved setup for each product and package combination so repeat runs can start from a consistent basis.

Plan Downstream Handling and Ownership Cost

Filled and capped bottles can proceed to suitable labeling equipment where the transfer arrangement supports the package.

Review spacing, stability and the required presentation at the next machine. Additional automation should reduce a defined handling task without creating an incompatible interface.

Include operator work, replenishment, cleaning, format parts and service access in the cost comparison. The machinery total cost of ownership guide provides a broader framework.

Prepare the Purchase Specification

  • Identify the actual formulations and filling conditions.
  • Define quantities within the 50–5000 mL range.
  • Provide representative bottles and continuous-thread caps.
  • Agree the production duty, including the 2000 mL operating point where relevant.
  • Define product replenishment for the 200 L hopper.
  • Select manual presentation or the required additional feeding equipment.
  • Identify format parts and tracking setup requirements.
  • Agree separate filling, handling and closure acceptance checks.
  • Confirm the electrical, pneumatic and conveyor configuration.
  • Plan cleaning, maintenance access and downstream transfer.

StriversMachinery manufactures core processing equipment in-house and works with long-term partner manufacturers for complementary equipment. The line configuration is developed around the product, bottle, closure and required production workflow.


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