100L Hydraulic Lift Vacuum Emulsifying Mixer with Button Control for Cosmetic Cream and Lotion Production
The 100L button control vacuum emulsifying mixer is a semi-automatic system for cosmetic cream and lotion production. It combines a gate agitator, fixed paddles, PTFE wall scrapers, and a bottom-entry homogenizer in a hydraulically opened vessel. This configuration suits manufacturers seeking push-button operation and operator-led batch processing, with integrated oil and water pots for separate phase preparation.
| Total Capacity (L) | 120 | Vacuum Pump Brand | High-quality domestic/joint venture brands |
| Working Capacity (L) | 100 | Discharge Method | Electric/Manual Tilting Discharge / External Pump Transfer System |
| Min Batch Size (L) | 30 | Discharge Valves | Flush Bottom Valve |
| Structure Type | Triple Layer (with Jacket & Insulation) | Lid Lifting System | Hydraulic Lifting System (Automatic) |
| Contact Material | SUS316L Stainless Steel | Mechanical Seal Brand | Single Mechanical Seal (John Crane/EagleBurgmann Optional) / Double Mechanical Seal (EagleBurgmann) |
| Non-contact Material | SUS304 Stainless Steel | Tilting System | Electric Tilting |
| Surface Finish | Interior Mirror Polish (Ra ≤ 0.4 μm) & Exterior Satin/Matte Finish | Types of Upper Heads | Hydraulic Lifting Head |
| Jacket Design Pressure (MPa) | 0.3 | Top Openings & Accessories | Vacuum Port / Vacuum Feeding Port / Powder Feeding Port / Liquid Inlet / Fragrance Addition Port / Manway / Sight Glass with Wiper / LED Inspection Light / CIP Spray Ball / Vent Filter / Vacuum Gauge / Pressure Sensor / Compressed Air Inlet |
| Main Tank Mixer Type | Gate Agitator + Single/Dual Fixed Paddles | Motor Brand | SEW / ABB / Siemens / Top-Tier Chinese Brands (Optional) |
| Mixing Speed (rpm) | 0–63 rpm | vem_electrical_components | Schneider / Siemens / Omron (Optional/Customizable) |
| Mixing Motor Power (kW) | 1.5 | Oil & Water Pot | Equipped with Integrated Oil & Water Pre-treatment Pots |
| Frequency Control | Variable Speed with VFD (Delta, Siemens, ABB, Schneider, Optional) | Oil & Water Pot Capacity (L) | oil:50L,water 80L |
| Scraper System | Wall-Scraping PTFE Scrapers | Fully Raised Height (mm) | 2695 |
| Homogenizer Position | Bottom-entry Homogenizer | Explosion Proof | Standard Non-Explosion Proof (For Regular Cosmetics) |
| Homogenizer Type | High Shear Stator-Rotor Homogenizer | Voltage | Configurable to local grid (110V–480V, 50/60Hz, Single or 3-Phase) |
| Homogenizer Power (kW) | 4 | Total Power (kW) | 30.5 |
| Homogenizer Speed (rpm) | 0–3000 rpm (Variable Speed) | Drive Type | Electric |
| Max Processing Viscosity (mPa·s / cP) | 100,000 | Installation Type | Floor-Standing |
| Heating Method | Electric Heating via Jacket / External Steam Heating (Optional) | Automation Level | Semi-Automatic |
| Cooling System | Tap Water / Cooling Tower Circulation (Chilled Water / Glycol Circulation Optional) | Control System | Push Button Control |
| Water Chiller | External Water Chiller Unit (Optional) | Machine Dimensions(L*W*H)mm | 2850*2090*1825 |
| Temperature Control Accuracy | ±1°C | Machine Weight (kg) | 1200 |
| Vacuum Degree (MPa) | -0.09 | ||
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Product Overview
This button-controlled model provides a semi-automatic alternative to the PLC/HMI version in the 100L hydraulic lift range. Its distinguishing features are the push-button operating interface, gate agitation with fixed paddles, and floor-standing installation.
Operators manage the batch sequence through the supplied controls and production procedure. The available specification does not establish stored recipes, automatic phase transitions, or electronic batch reporting. This makes the model relevant to buyers who want direct control of individual processing stages and have an established method for documenting production.
The main tank provides 100L working capacity within a 120L vessel, with a listed minimum batch size of 30L. A gate agitator works alongside single or dual fixed paddles and PTFE wall scrapers. The bottom-entry rotor-stator homogenizer provides a separate high-shear function when required by the formulation.
Integrated 50L oil and 80L water pots support phase preparation. Hydraulic head lifting provides vessel access, while electric tilting and external pump transfer are listed discharge arrangements.
The supplied version is standard non-explosion-proof equipment. Its suitability for the intended ingredients and operating environment must be assessed before purchase.
Machine Configuration
The main vessel combines a gate agitator, a specified single- or dual-fixed-paddle arrangement, PTFE wall scrapers, and a bottom-entry rotor-stator homogenizer. The final paddle arrangement should be identified in the order.
Variable-frequency drives provide adjustable agitation and homogenizer speeds. Push-button controls form the operator interface; PLC/HMI functionality is not included in the supplied specification.
The triple-layer vessel incorporates a thermal jacket and insulation, with SUS316L product-contact construction and SUS304 non-contact construction. Integrated oil and water preparation pots accompany the main tank.
A hydraulic assembly raises the vessel head, and an electric tilting mechanism supports the specified discharge arrangement. A flush bottom valve and external pump transfer provision are also listed.
Motor, drive, electrical, and mechanical-seal brands are configurable alternatives. The quotation should identify the actual selected components and which discharge accessories are included.
Key Features
Push-button interface supports direct operation of the supplied machine functions
Semi-automatic configuration retains operator responsibility for the batch processing sequence
Gate agitator works with the selected single- or dual-fixed-paddle arrangement
PTFE wall scrapers sweep material along the main vessel wall
Bottom-entry rotor-stator homogenizer provides an independently driven high-shear function
Variable-speed drives allow agitation and homogenization settings to be adjusted
Integrated oil and water pots support separate formulation phase preparation
Hydraulic head lifting opens the main vessel for access
Electric tilting supports the specified product discharge arrangement
Floor-standing installation provides an alternative to the platform-mounted 100L version
Applications
- Cosmetic Cream & Lotion, and Skin Care
- Detergents, Liquid Washing & Household Cleaning
- Pharmaceutical & Ointment Products
- Sauce, Condiment & Food Paste
- Toothpaste & Oral Care Products
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Working Principle
The operator prepares the formulation and follows the approved batch instructions. When separate phases are required, the integrated oil and water pots support preparation before the materials enter the main vessel. Their specific heating, agitation, and transfer functions should be confirmed in the final equipment scope.
Within the main tank, the gate agitator moves the bulk product around the selected fixed-paddle arrangement. PTFE scrapers sweep the vessel wall. The effect of this arrangement depends on the batch volume, formulation behavior, and selected agitation speed.
The operator uses the supplied controls to manage the required processing stages. Jacket heating or cooling is applied according to the formulation, while the bottom-entry rotor-stator homogenizer provides high shear during the appropriate part of the process. Vacuum processing can support air removal when compatible with the ingredients and operating conditions.
The semi-automatic classification does not establish automatic execution of a complete recipe. Stage changes, additions, sampling, and batch records remain subject to the agreed operating procedure and supplied control functions.
After processing, product is removed through the approved tilting or transfer arrangement. The vessel must be brought to the required safe condition before the hydraulic head is raised for access.
Optional Upgrades & Configurations
| Warranty | 24 Months | Payment Terms | 40% T/T Deposit, 60% Balance Before Shipment (Alibaba Trade Assurance Available) |
| Lead Time | 15–20 Working Days | Packaging | Standard Export Fumigation-Free Wooden Case |
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🔧 Common Problems
Potential symptoms include inconsistent batch-stage execution, recorded settings differing between batches, uneven ingredient incorporation, material accumulating near the vessel wall, persistent air bubbles, unstable vacuum readings, and product temperature departing from the intended profile. Operators may also observe unusual homogenizer noise, seal leakage, slow discharge, or irregular lifting or tilting movement. For this semi-automatic version, the batch record should identify the operating stage and panel settings associated with an abnormal condition. These are inspection topics rather than documented faults of the model. Their relevance depends on the formulation, selected paddle arrangement, batch volume, and installed components. An observed variation should not automatically be attributed to the button-control interface.
🛠 Troubleshooting
Problem: Finished batches differ despite using the same formulation Possible Cause: Charging order, stage duration, operating settings, or incoming material conditions differ between batches Recommended Solution: Compare batch records and ingredient conditions before changing the equipment setupProblem: Product movement appears uneven at a smaller batch volume Possible Cause: The volume is below the specified minimum or the formulation does not circulate effectively with the selected setup Recommended Solution: Check the batch against the 30L minimum and review the approved agitation arrangement with the supplierProblem: Material remains along the vessel wall Possible Cause: Product behavior, scraper condition, or agitation settings require review Recommended Solution: Stop and isolate the equipment before inspecting scrapers, then compare settings with the approved processProblem: Vacuum or temperature readings do not follow the intended process Possible Cause: Utility conditions, operating sequence, connections, or instrumentation require inspection Recommended Solution: Record the readings and operating stage, then follow the supplier’s diagnostic procedureProblem: A control does not produce the expected response Possible Cause: A required operating condition is not satisfied or a control component needs inspection Recommended Solution: Follow the supplied control instructions and arrange qualified inspection without bypassing protective functions
🧼 Cleaning Method
Confirm the cleaning method|Use a procedure compatible with the formulation residue, contact materials, seals, and installed componentsDischarge remaining product|Remove bulk material using the approved tilting or transfer arrangementMake the equipment safe|Establish the required temperature, pressure, and isolation conditionsRemove accessible residue|Use approved methods around the gate agitator, fixed paddles, and scraper assembliesPerform the preliminary rinse|Use the medium and collection arrangement specified in the cleaning procedureApply the cleaning stage|Follow approved chemistry and operating conditions without substituting assumed valuesUse the spray ball as specified|Operate it only within the approved cleaning supply and return arrangementClean separate-access components|Follow instructions for the homogenizer area, valves, ports, and removable partsComplete final cleaning stages|Perform rinsing and any required sanitization according to the approved methodInspect and release the vessel|Verify cleanliness, drainage, reassembly, and readiness for the next batch
📋 Maintenance
Isolate the equipment|Secure electrical, hydraulic, thermal, vacuum, and any other relevant energy sourcesConfirm the vessel condition|Verify the required temperature and pressure condition before opening or servicingInspect the gate agitator|Check accessible components for damage and attachment condition according to the maintenance instructionsInspect the fixed paddles|Check the installed arrangement without changing positions or clearances beyond the approved procedureInspect PTFE scrapers|Check for wear, deterioration, and product buildupInspect the homogenizer and seal|Use the supplier’s procedure for the installed rotor-stator and mechanical-seal configurationInspect lifting and tilting components|Have qualified personnel examine the assemblies and hydraulic connectionsInspect the control panel|Arrange qualified inspection of push buttons, indications, and electrical componentsService specified items|Use approved parts, lubricants, and intervals for the delivered machineVerify and record operation|Complete the required checks and document work before returning to production
⚙️ Installation
Verify the model configuration|Check that the delivered machine matches the button-control specification and agreed paddle arrangementPosition the floor-standing system|Use the approved layout for the main vessel, preparation pots, controls, and discharge areaConfirm the lifting clearance|Check the complete head travel and required additional clearance against the installation drawingInspect the supplied assemblies|Have qualified personnel check the lifting, tilting, vessel, and auxiliary-pot arrangementsConnect the electrical supply|Follow the delivered rating, wiring documentation, and protective requirementsConnect heating and cooling utilities|Install the utilities required by the selected thermal configurationConnect seal-support services|Provide the connections required by the actual mechanical-seal arrangementVerify control identification|Check that operators can identify each supplied control and its documented functionComplete commissioning checks|Follow the supplier’s procedure for protective functions and individual equipment operationsRun the agreed batch trial|Demonstrate the intended operator-led process using representative material and acceptance criteria
🔩 Spare Parts
Why Choose This Machine
– Offers an alternative control approach. Push-button operation suits buyers who prefer an operator-led workflow over the touch-screen interface of the adjacent model.
– Keeps process decisions with the operator. The batch procedure can define when to change mixing, homogenization, vacuum, and thermal stages within the supplied control capabilities.
– Provides a distinct agitation configuration. The gate agitator and fixed paddles offer a different arrangement from the helical ribbon agitator specified on the PLC/HMI model.
– Retains integrated processing functions. Phase preparation, agitation, wall scraping, homogenization, and vacuum processing are available within the supplied system.
– Supports access between batches. Hydraulic head lifting allows inspection and cleaning access without treating the head as permanently fixed.
– Provides a different installation arrangement. The floor-standing configuration can be evaluated against the platform-mounted version using the actual layout and access requirements.
Purchase price, servicing cost, reliability, and ease of use should be assessed from the delivered configuration rather than inferred from the control type alone.
Frequently Asked Questions
Installation Requirements
The floor-standing system has a supplied machine weight of approximately 1200 kg. Assess the supporting floor for the installed equipment, product, and applicable operating loads.
Confirm the electrical supply against the delivered rating and the final electrical documentation. The listed total power is 30.5 kW; the configurable voltage range does not mean that one delivered unit accepts every supply voltage.
Provide the selected heating and cooling utilities and any support connections required by the mechanical seal. Compressed-air requirements are not specified in this dataset and should be confirmed if applicable.
The installation must suit the standard non-explosion-proof equipment configuration.
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