Industrial reverse osmosis water treatment systems for cosmetic and pharmaceutical manufacturing facilities.

1000LPH Double Pass Reverse Osmosis Water Treatment System with Stainless Steel Pretreatment Tanks & Storage Tanks for Cosmetics, Pharma & Food

Water Treatment Systems Cosmetic Cream & Lotion, and Skin Care Hair Care, Personal Care & Body Wash Perfume & Fragrance Products
Factory Direct Customizable OEM / ODM Available Video Inspection Available Lifetime Technical Support
CE Certified GMP Design FDA Contact Parts

The 1000LPH Double Pass Reverse Osmosis Water Treatment System is a process-water preparation unit for cosmetic, food and selected pharmaceutical manufacturing requirements. It combines pretreatment, two-pass membrane separation and stainless steel water storage upstream of production equipment. Within the water treatment systems range, this configuration serves manufacturers evaluating reduced-conductivity water against defined production and quality requirements.

Production Capacity (L)1000Pipe MaterialSUS304 Stainless Steel
Water SourceMunicipal Tap Water / Deep Well Water / Underground WaterOperating Pressure (MPa)0.2 – 1.5
Purification ProcessRO (Reverse Osmosis)Working Temperature5 – 45°C (41–113°F)
RO StageDouble Stage RO (2-Pass)VoltageConfigurable to local grid (110V–480V, 50/60Hz, Single or 3-Phase)
Purified Water Conductivity (μS/cm)2Total Power (kW)8
Water Recovery Rate50% – 75%Drive TypeElectric
Pretreatment SystemMultimedia Sand Filter + Activated Carbon Filter + Water SoftenerInstallation TypeMobile (Caster-Mounted)
Material of Pretreatment TanksSUS304 Stainless SteelAutomation LevelSemi-Automatic
Precision FilterSUS304 Housing with 5μm CartridgeElectrical ComponentsSchneider / ABB / Siemens / Omron / Fuji /Mitsubishi (Optional) / Top-tier Chinese Brand: DELIXI / CHINT / People Electric / TENGEN
RO Membrane BrandCSM (Korea) or Chinese High-End Brand (Vontron / Keensen Optional)Control SystemPush Button Control
Membrane Housing MaterialFRP (Fiber Reinforced Plastic)Machine Dimensions(L*W*H)mm3000mm*2000mm*2000mm
High Pressure Pump BrandCNP (Nanfang Pump)Machine Weight (kg)2000
Storage Tank MaterialSUS304 Stainless Steel


Product Video


Product Overview

Water used as an ingredient or process medium can influence formulation behavior, equipment deposits and finished-product consistency. This system prepares incoming water through pretreatment and two successive reverse osmosis passes before delivery to the specified storage arrangement.

For cosmetic cream, lotion and skin-care manufacturing, the unit can form the upstream water-preparation section of a production line. Water release criteria should reflect the formulation and the factory’s quality-control requirements, including relevant chemical and microbiological checks.

Food-processing and pharmaceutical applications require an application-specific assessment. The supplied configuration does not independently establish potable-water compliance, pharmacopoeial Purified Water quality, sterile water production or suitability for injectable products.

The listed production capacity is 1000 L/h, with a product-water conductivity specification of 2 μS/cm. Feed composition, temperature, operating conditions and the agreed measurement method must accompany these figures when assessing performance.

SUS304 stainless steel is specified for the pretreatment tanks, storage tanks and pipework. The membrane housings are FRP, so the equipment should not be described as an entirely stainless steel system. Semi-automatic push-button control provides the confirmed operating arrangement; automatic regeneration, water-quality diversion and remote monitoring require separate scope confirmation.


Machine Configuration

The pretreatment section comprises a multimedia sand filter, activated carbon filter and water softener in SUS304 stainless steel tanks. A cartridge filter in a stainless steel housing provides the specified filtration step before the RO section.

The membrane section uses two successive RO passes with FRP membrane housings and CNP high-pressure pumping equipment. The selected membrane brand and element specification must be identified in the final component schedule.

SUS304 storage tanks and pipework form the supplied water-handling arrangement. Tank quantities, capacities, interpass routing and final delivery connections should follow the approved process drawing.

A push-button electrical panel supports semi-automatic operation. Electrical component brands are selected from the supplied options rather than assumed to be installed together. Caster mounting applies to the designated mobile assembly; separate tank supports and service connections require confirmation against the final layout.


Key Features

  • Two successive RO passes provide membrane treatment of first-pass permeate.
  • Separate pretreatment functions address suspended matter, adsorption duties and water hardness.
  • Cartridge filtration provides a replaceable service element upstream of membrane treatment.
  • Stainless steel storage supports integration between water preparation and production demand.
  • Push-button operation provides a direct interface for the supplied semi-automatic functions.
  • Specified membrane and electrical options allow project-specific component selection.
  • Documented water-routing connections support installation and maintenance planning.
  • Caster mounting supports planned repositioning of the designated equipment assembly.

Applications

  • Cosmetic Cream & Lotion, and Skin Care
  • Hair Care, Personal Care & Body Wash
  • Perfume & Fragrance Products


Working Principle

Incoming water first passes through pretreatment selected around the assessed source-water conditions. The multimedia sand filter retains suspended material within its filtration capability. The activated carbon filter provides adsorption treatment, while the softener reduces hardness through its specified ion-exchange process.

Water then passes through the 5 μm cartridge filter before entering the first RO pass. This cartridge is a particulate-filtration component and should not be treated as a sterilizing filter.

High-pressure pumping supplies the driving force for membrane separation. Each RO pass produces a permeate stream and a concentrate stream. In this double-pass configuration, permeate from the first pass becomes feed to the second pass, where it undergoes further membrane treatment.

The approved process drawing determines whether an intermediate tank is used and how the second-pass concentrate is handled. Concentrate recycling, chemical adjustment and automatic flushing must not be assumed without a confirmed flow diagram and operating schedule.

Final permeate enters the specified product-water storage arrangement. Water is released for manufacturing according to the site’s acceptance procedure, with downstream transfer and distribution defined by the production layout.

During operation, personnel follow the supplied control sequence and record the available process readings. Water outside the agreed acceptance limits must be handled through the site’s designated rejection or hold procedure. The push-button control description alone does not establish automatic rejection of off-specification water.


Optional Upgrades & Configurations

Online Conductivity Meter
Level Sensor
UV Sterilizer
Ozone Generator
EDI Module
Automatic CIP System
Remote Monitoring System
Data Recording System
IoT Control System
Sampling Valve

Warranty24 MonthsPayment Terms40% T/T Deposit, 60% Balance Before Shipment (Alibaba Trade Assurance Available)
Lead Time15–20 Working DaysPackagingStandard Export Fumigation-Free Wooden Case

After-Sales & Technical Support

🔧 Common Problems

Possible observable symptoms include reduced final-water output, conductivity readings above the agreed limit, unstable production flow, fluctuating pressure indications or an increasing pressure difference across a filter. Operators may observe weak tank replenishment, an unexpected storage-level change, excessive concentrate discharge or differences between recorded inlet and outlet flows. Pretreatment observations can include cloudy water after a service cycle, visible discoloration, unusual odor or hardness readings outside the specified operating criterion. Mechanical observations may include pump noise, vibration, leakage around connections, water near membrane-housing closures or repeated motor trips. Other observations include inconsistent instrument readings, an incomplete operating sequence, difficulty maintaining the intended valve position or water-quality results outside the site's release limits after storage. These symptoms describe possible operating observations rather than confirmed defects in the supplied equipment.

🛠 Troubleshooting

Problem: Final-water production falls below the agreed operating benchmark. Possible Cause: Feed conditions have changed, a filter is restricted or membrane performance has declined. Recommended Solution: Compare current readings with the commissioning record. Arrange qualified review before changing pressure or recovery settings.Problem: Product-water conductivity exceeds the acceptance limit. Possible Cause: The measurement is unreliable, feed conditions differ or a membrane or sealing issue is present. Recommended Solution: Hold the affected water. Verify the instrument and sampling method before investigating treatment performance.Problem: Pressure difference across the cartridge filter increases. Possible Cause: The cartridge has accumulated retained material or upstream treatment is underperforming. Recommended Solution: Review pretreatment records. Isolate and depressurize the housing before inspection under the service procedure.Problem: The high-pressure pump becomes noisy or vibrates. Possible Cause: Inadequate inlet supply, air entry or a mechanical fault affects operation. Recommended Solution: Stop the affected pump. Obtain qualified inspection before restarting or replacing parts.Problem: Softened-water hardness exceeds the specified criterion. Possible Cause: Regeneration is incomplete, valve routing is incorrect or the resin requires assessment. Recommended Solution: Check the approved service sequence and test method. Follow the softener instructions for corrective work.Problem: Water passes the RO outlet check but fails after storage. Possible Cause: Storage, sampling or downstream handling has affected the result. Recommended Solution: Hold water release. Investigate the complete storage and transfer pathway under the site's quality procedure.

🧼 Cleaning Method

1. Review the approved cleaning instructions for the installed membrane, pretreatment and storage components. 2. Remove the affected water system from production service. 3. Isolate downstream users from the designated cleaning circuit. 4. Shut down the relevant pumping equipment according to its operating procedure. 5. Depressurize the circuit before opening any service connection. 6. Apply the site's lockout procedure before manual access. 7. Configure the approved pretreatment service route. 8. Perform multimedia-filter backwashing according to the supplied filter instructions. 9. Perform activated-carbon servicing according to the approved media procedure. 10. Regenerate the softener according to its component instructions. 11. Replace disposable cartridges through the approved housing-access procedure when required. 12. Configure membrane cleaning equipment only where a compatible cleaning arrangement is supplied or approved. 13. Apply the membrane manufacturer's specified cleaning method when condition assessment requires cleaning. 14. Flush the membrane circuit according to the selected element instructions. 15. Clean storage tanks through their approved access and cleaning arrangement. 16. Sanitize designated components only through a verified material-compatible procedure. 17. Rinse serviced circuits until the specified acceptance criteria are satisfied. 18. Inspect accessible connections before restoring the operating arrangement. 19. Release the water system after the required post-service quality checks.

📋 Maintenance

1. Establish the preventive-maintenance schedule from the installed component documentation. 2. Record available pressure, flow, temperature and conductivity readings against the operating baseline. 3. Review changes in normalized membrane performance where the approved monitoring method provides them. 4. Inspect pretreatment vessels for visible leakage or external deterioration. 5. Assess multimedia-filter service performance using the specified operating checks. 6. Assess activated-carbon condition through the approved monitoring method. 7. Check softener outlet hardness against the specified operating criterion. 8. Inspect the regeneration arrangement according to the softener service instructions. 9. Review cartridge-filter pressure difference before scheduling cartridge service. 10. Inspect pump seals for leakage during routine observation. 11. Service pump bearings according to the installed pump documentation. 12. Examine FRP membrane housings for visible damage through the approved inspection method. 13. Inspect piping supports and accessible connections for deterioration. 14. Check storage-tank fittings according to the approved inspection schedule. 15. Verify measuring instruments through the site's calibration or checking procedure. 16. Test supplied protective functions using the approved functional test method. 17. Arrange electrical inspection by qualified personnel. 18. Inspect caster restraints on the designated mobile assembly. 19. Preserve idle membranes according to the installed element manufacturer's instructions. 20. Record maintenance findings against the equipment and component identification.

⚙️ Installation

1. Review the approved process diagram before preparing the installation area. 2. Verify the delivery route against the complete equipment transport envelope. 3. Obtain approval of the floor and supports for the full operating loads. 4. Inspect delivered assemblies for visible transport damage. 5. Position the equipment using the designated handling method. 6. Secure the mobile assembly at its approved operating location. 7. Position separate tanks according to the final general arrangement. 8. Assemble interconnecting pipework according to the approved process drawing. 9. Connect the source-water supply at the designated inlet. 10. Connect RO concentrate piping to the approved discharge destination. 11. Connect pretreatment service drains according to the drainage schedule. 12. Connect storage-tank fittings according to their assigned duties. 13. Arrange electrical connection by qualified personnel using the final wiring documents. 14. Verify protective earthing before electrical commissioning. 15. Prepare filter media according to the selected supplier instructions. 16. Prepare the softener according to its commissioning procedure. 17. Install cartridges according to the housing manufacturer's instructions. 18. Commission the first RO pass according to the installed membrane documentation. 19. Commission the second RO pass after satisfying the required first-pass preparation conditions. 20. Verify the supplied controls and protective functions. 21. Document water production and quality against the agreed acceptance conditions. 22. Release the installation for production use through the site's approval procedure.

🔩 Spare Parts

5 μm Precision Filter Cartridge — Match the Installed Dimensions
Precision Filter Housing O-ring and Gasket Set
First-Pass RO Membrane Element — Match the Installed Specification
Second-Pass RO Membrane Element — Match the Installed Specification
RO Membrane Interconnector and Seal Set
FRP Membrane Housing End-Closure Seal Kit
CNP High-Pressure Pump Mechanical Seal Kit
High-Pressure Pump Service Gasket Set
Installed Valve Seat and Seal Kit
Installed Check Valve Service Kit
Conductivity Probe — Where Fitted
Pressure Gauge — Match the Installed Range and Connection
Flowmeter — Match the Installed Type and Range
Level Switch — Where Fitted
Push Button and Selector Switch Replacement Set
Motor Contactor and Overload Protection Components — Match the Electrical Schedule

Why Choose This Machine

  • A defined two-pass treatment route: Processing first-pass permeate through a second RO pass gives buyers a specific configuration to evaluate where a single membrane pass may not meet the required ionic-water specification.
  • Broader pretreatment coverage: Multimedia filtration, activated carbon treatment and softening address different feedwater concerns. Their combination supports a structured pretreatment assessment rather than relying on cartridge filtration alone.
  • Production buffering: The supplied storage arrangement can separate water-generation timing from batch charging, provided usable tank capacity and downstream delivery are matched to actual demand.
  • Clear operating responsibility: Semi-automatic control allows the project to define operator tasks explicitly, including startup, routine observations and any manually initiated service functions.
  • Project-specific sourcing: Identifying membrane and electrical selections before ordering helps align replacement availability, documentation and local maintenance preferences.
  • Practical line integration: The system provides an identifiable upstream water-preparation section that can be assessed alongside mixing, storage and cleaning requirements during factory planning.

Frequently Asked Questions

Manufacturers needing a defined two-pass RO water-preparation arrangement can evaluate this model for cosmetic, food or selected pharmaceutical process duties. Selection should begin with a source-water report and an intended-use specification. The industry name alone does not establish suitability; required water quality, consumption pattern, storage and distribution must all be assessed.
It is the supplied nominal production-capacity figure. Confirm that the contractual rating refers to final second-pass permeate under stated feedwater and temperature conditions. Delivery at a production machine also depends on storage level, transfer equipment, pipework and simultaneous users. Instantaneous batch-charging demand may exceed the water generator's production rate.
First-pass permeate is treated again in the second RO pass. This differs from a two-stage membrane arrangement in which concentrate from one stage feeds another stage within the same pass. Use the approved flow diagram to verify the arrangement rather than relying on the phrase “double stage” in a quotation.

Installation Requirements

Use the approved general arrangement to allocate the installation area. The listed dimensions are 3000 × 2000 × 2000 mm; confirm whether this envelope includes every pretreatment and storage tank. Provide additional access for cartridge replacement, membrane removal, valve operation and tank servicing.

Assess the floor and supports against the complete operating loads. The listed machine weight is 2000 kg, but its dry or operating basis is not identified. Include water inventory and separate tank loads in the installation assessment. Secure caster-mounted equipment using the approved restraint arrangement.

Provide a source-water supply matched to the final feed specification and required inlet conditions. The listed 0.2–1.5 MPa operating-pressure range must not be used as a universal incoming-water requirement. Confirm the relevant pressure limits separately for each circuit and component.

Provide designated routes for RO concentrate, pretreatment backwash, softener regeneration waste and service drainage. Determine drainage capacity from the approved operating sequences, including any simultaneous discharge.

Match the electrical supply to the ordered voltage, frequency and phase arrangement. Confirm the listed 8 kW power figure against the final electrical schedule. The 110–480 V range describes configuration choices, not an automatically universal input supply.

Define storage connections, downstream transfer duties and sampling access before commissioning. Any compressed-air, cleaning or sanitization services must follow the confirmed equipment scope.


Technical Buyer's Handbook & Deep Insight

Who the 1000LPH Double Pass Reverse Osmosis Water Treatment System Suits

This configuration is a purchasing candidate for factories evaluating nominal 1000 L/h water generation with two-pass RO, stainless steel pretreatment tanks and stainless steel storage. Its defining combination is the treatment route and supplied water-handling arrangement, rather than capacity alone.

A useful selection process starts with two documents: a representative source-water analysis and an intended-use water specification. Together, they establish what the equipment must remove, what needs monitoring and where the water will be judged acceptable.

The cosmetic water treatment guide covering RO, double-pass RO, EDI and UV provides wider context for comparing treatment functions. The final purchase should still be based on the actual factory requirement.

Compare Treatment Configurations Around the Required Outcome

Two RO passes should be selected for a defined treatment requirement. They should not be treated as a substitute for every downstream water-quality control measure.

ConfigurationPurchasing questionScope consideration
Single-pass ROCan one pass satisfy the intended ionic-water requirement?Evaluate against the source analysis and acceptance specification.
This 1000 L/h double-pass RO systemDoes treating first-pass permeate again meet the required duty?Confirm final output, conductivity conditions and the complete water balance.
RO with additional polishingDoes the intended use require treatment beyond the supplied RO scope?Additional equipment requires separate engineering and scope confirmation.
Water generation with a controlled distribution systemMust water quality be maintained across multiple production users?Storage, circulation, sampling and microbial control require their own design.

No verified adjacent-model specification is supplied for a smaller or larger water system. Capacity comparisons should therefore use confirmed quotations rather than assumed equipment ratings.

Plan Production Demand by Time Window

For this 1000 L/h model, the critical capacity question is whether water generation and usable storage can support the factory’s consumption schedule. A daily total can conceal a short period when several machines require water together.

Build a demand schedule covering ingredient water, equipment washing, formulation changes and other approved users. Record when each demand occurs and whether it can be delayed without interrupting production.

Distinguish generation flow from transfer flow. A mixing vessel may need a rapid charge from storage even though the RO system replenishes that volume over a longer period. The generator rating does not establish the downstream pump’s delivery capacity.

Allow for operating periods when water is unavailable for production, including startup release checks and planned service. Do not convert the nominal hourly rating directly into guaranteed daily production.

Choose Storage Around Turnover and Usable Volume

The stainless steel tanks are part of this model’s stated scope, but their capacities and individual duties remain undefined. Establish which tank holds incoming water, interpass water or final product water before comparing quotations.

Usable storage is the volume available between the permitted operating levels. It can differ from the vessel’s nominal volume because of outlet position, minimum operating level and the selected level-control arrangement.

Excess storage also deserves review. A larger inventory can increase holding time during low-demand periods. Tank sizing should balance production buffering with the site’s water-quality management strategy.

Specify access, drainage, vent arrangements, sampling and the intended cleaning method for each tank. Stainless steel construction alone does not establish these details.

Make the Recovery Boundary Visible in the Quotation

The listed 50%–75% recovery range needs an agreed system boundary before it can support a utility-cost estimate. Ask for a water balance identifying raw-water input, final product water, concentrate discharge and any recycled streams.

Separate routine RO production from pretreatment service consumption. Backwashing, softener regeneration and other service operations can affect the site’s total water use even when they are excluded from the quoted RO recovery calculation.

Assess whether the factory can accept the concentrate volume and discharge timing. Reuse of any waste stream requires a separate assessment of its composition and intended destination.

A recovery target should follow the approved design and feedwater assessment. Increasing recovery without an engineering review can change the operating burden on the membrane system.

Address Source Changes Before They Become Production Changes

A factory using this model may receive different water conditions over time, particularly where municipal and well supplies are alternatives. The purchasing specification should identify the normal source and any permitted backup source.

Where relevant, request an assessment of seasonal variation and source-switching conditions. Define who authorizes a source change and what checks are required before water returns to manufacturing use.

The supplied pretreatment train is a starting configuration. Additional treatment needs cannot be resolved from the words “underground water” alone, and should not be concealed by a blanket claim that the machine accepts all raw water.

Evaluate Water Quality at the Actual Point of Use

For this double-pass system, an acceptable RO outlet result does not by itself describe water after storage and transfer. Identify the points where generation performance, stored-water quality and production-use quality will be assessed.

Coordinate those checks with downstream equipment such as mixing equipment. Ingredient-water connections and cleaning-water connections may have different duties, release rules and consumption patterns.

The pump selection guide for cosmetic, food and pharmaceutical processing provides related transfer-selection context. Actual pump capacity, pressure and materials must follow the water-distribution design.

Agree responsibility for the boundary between the RO supplier’s equipment and the factory’s pipework. Include tie-in locations, receiving conditions and the acceptance point in the project documents.

Assess Stainless Steel Construction Component by Component

This model specifies SUS304 pretreatment tanks, storage tanks and pipework, alongside FRP membrane housings. A material review should preserve those distinctions instead of assigning one material description to the complete installation.

Request the relevant tank, piping and connection details for the intended water and cleaning conditions. Welding, internal access, drainage and elastomer compatibility need their own review.

The guide to cleaning dead corners in process equipment offers useful inspection context. It does not replace a drawing review of this system’s actual tanks and piping.

Match Semi-Automatic Operation to Available Staff

Push-button control can suit a site with personnel assigned to routine water-system operation. Compare the required attendance with the production shift pattern before choosing this configuration.

Create an operating-responsibility schedule covering startup, quality release, pretreatment servicing, readings, shutdown and abnormal conditions. Identify tasks that require manual valve changes or operator confirmation.

Where the factory expects unattended operation, assess that requirement explicitly. Automatic sequencing, remote alarms and off-specification diversion should appear as confirmed functions in a revised scope if required.

Compare Operating Cost Beyond the Listed Power

The 8 kW entry is a supplied power specification, not a measured energy-consumption result. Evaluate operating cost using the final load schedule, actual duty and water production accepted for use.

Include replacement cartridges, pretreatment media, softener consumables, membranes, analytical checks and service labor in the comparison. Their quantities and replacement timing depend on the installed components and operating history.

The machinery total cost of ownership guide provides a broader procurement framework. For this water system, compare cost against usable water delivered under the agreed conditions.

Define Acceptance Before Placing the Order

  • Identify the approved raw-water source and analytical basis.
  • Specify the intended water uses and release criteria.
  • Confirm that 1000 L/h refers to final second-pass product water.
  • Define conductivity acceptance conditions and sampling location.
  • Agree the overall recovery calculation and complete water balance.
  • Identify storage-tank duties, quantities and usable capacities.
  • Confirm the actual membrane and electrical component selections.
  • Document manual tasks and supplied automatic protections.
  • Define downstream delivery, drainage and installation boundaries.
  • Agree the required documentation and commissioning acceptance record.

StriversMachinery evaluates each project individually, with engineers working directly with customers on equipment configuration. On-site installation, commissioning and operator-training services are available.


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